ATTS Vietnam and our successful projects: Samsung Display Vietnam
As a multinational electronics corporation, Samsung has always focused on automation and production line improvement. Samsung Display Vietnam factory in Bac Ninh owns an automated system including up to thousands of robots. Therefore, in order to operate smoothly and fix errors in time, it requires a large and experienced technician team. ATTS Vietnam engineers are proud to help SDV improve production lines, increase productivity, and product quality.
Why automate electronics manufacturing?
Electronics manufacturing lines increasingly demand accuracy and flexibility as electronics parts tend to be smaller and more sophisticated. This is a common issue and the question is how to upgrade production lines as well as gain a competitive position in the industry that always requires breakthrough features and innovation for products.
Having ideas and new technology is just one thing, but bringing the actual products to users is a whole process. To master the game, production optimization and automation is the key to success of electronics businesses.
Recruiting and training high-skilled human employees that can perform uniformly and meticulously with the same details is almost impossible. Plus, it can even cost a lot of labor costs. Not to mention, human workers need a certain time to get used to new models, leading to delays in the production and testing process.
Automating manufacturing line upgrades process and product quality while reducing operating and production costs. Consumers will also be beneficiaries because reduced production costs mean that customers have the opportunity to own modern products at more reasonable prices.
Being a giant in the electronics industry, Samsung has cutting-edge automation lines. Samsung Display Vietnam (SDV) in Bac Ninh is a Samsung phone component factory, and Autotech’s robot engineers and PLC programmers have participated in setting up and upgrading the automation system here from January 2017 up to now.
ATTS Vietnam engineers (Autotech) joined the professional team commissioning robot systems at SDV factory
About 100 engineers of ATTS Vietnam (Autotech), Samsung Autotech Machinery, PDT, AP system, Toptec, and Langkun created an elite team of technicians to support the operation of manufacturing lines with thousands of robots and equipment.
ATTS Vietnam (Autotech) has provided services of robot programming and commissioning, PLC programming and commissioning, data acquisition, production support and upgrading, follow-up and troubleshooting.
Besides, ATTS engineers also set up highly flexible loading/unloading system for SDV. Specifically, we have programmed and monitored 140 Lami loaders, 20 Assy loaders, and 22 UV loaders. All are designed with high flexibility and easy to re-program if required. This system has the function of loading items from trays or conveyors into CNC machines, inspecting or assembling, using 6-axis robot with vision system, locating and selecting products correctly, connecting to the server of the whole factory to receive and transmit information related to each product.
ATTS Vietnam’s output quality control solution aims at improving product quality
In a production line, output quality control is the most important and the last step before the product is put on the market. Technology giants such as electronics businesses are always at the forefront of automating this process by using OQC (Output Quality Control) systems.
ATTS Vietnam (Autotech) has successfully commissioned, programmed, upgraded, and troubleshot 140 OQC robots. This system enables SDV to inspect, sort, and unload items into a tray or conveyor to move on to the next stage, collect and transmit data, ensure output standards and minimize the number of substandard products.
We are proud to be one of the leading companies in automation services and technical solutions, providing high-quality services to large enterprises such as Samsung. Automation solutions designed by ATTS Vietnam (Autotech) have successfully increased productivity and uniformity in quality, contributing to the recognition of SDV as the one with the nearly largest capacity among Samsung factory system.
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