ATTS provides virtual commissioning for Germany car maker
ATTS, a leading automation services provider, has partnered with a German System Integrator to offer control software development & virtual commissioning services, revolutionizing the automotive manufacturing process for a renowned German car maker. Virtual commissioning allows for thorough testing and validation of automation systems prior to physical implementation, ensuring efficiency, productivity, and quality. Considered a pioneering approach, virtual commissioning requires strong capability and experience on automation solutions to fully exploit its multiple benefits. Leveraging their expertise and advanced technologies, ATTS aims to accelerate production, enhance quality control mechanisms, and substantially reduce rework costs for the esteemed car maker.
What is Virtual commissioning?
Virtual commissioning, also known as digital engineering, is an advanced approach employed to simulate, test, and optimize the functionality of automation systems prior to their physical implementation. This technique involves the creation of a virtual model or digital twin of the automation system, enabling the validation of designs, testing of control strategies, and optimization of performance.
Virtual commissioning has emerged as a transformative solution in the field of industrial automation, addressing the need for efficient and error-free system deployment. This innovative approach has gained significant popularity in recent years, finding widespread adoption across various industries. By simulating and testing automation systems in a virtual environment before their physical implementation, digital engineering offers numerous benefits.
Virtual commissioning is a response to the complexity of automation systems
The concept of virtual commissioning originated as a response to the growing complexity of automation systems and the desire to minimize risks while optimizing performance. It gained traction in the late 20th century with advancements in computing power and simulation technologies, enabling the development of sophisticated virtual models and realistic testing scenarios.
Today, digital engineering is extensively employed in industries such as automotive, aerospace, manufacturing, and process automation. It empowers engineers and system integrators to validate designs, test control strategies, and optimize the functionality of complex systems. Through the creation of digital twins and the simulation of interactions between different components, including robots, machines, and control systems, digital engineering ensures seamless coordination, reduces downtime, and accelerates the commissioning process.
As industries continue their digital transformation journey, seeking more efficient and cost-effective ways to deploy automation systems, digital engineering assumes a pivotal role in shaping the future of industrial automation. Its capacity to mitigate risks, improve productivity, and drive innovation positions it as a key enabler for success in today’s dynamic and competitive business landscape. With its ability to optimize PLC programming, industrial control and engineering, PLC commissioning and automation system design, digital engineering serves as a vital tool in achieving enhanced operational efficiency and excellence.
What are the benefits of Virtual commissioning?
Virtual Commissioning enables early detection and resolution of errors
The benefits of virtual commissioning are manifold. It enables early detection and resolution of design and programming errors, reducing rework costs and time-to-market. It also provides a platform for comprehensive testing under various operating conditions, leading to enhanced system reliability and performance. Additionally, virtual commissioning facilitates operator training, system optimization, and continuous monitoring throughout the lifecycle of the automation system.
Digital engineering offers several benefits. It allows engineers to identify and rectify any design or programming errors early in the development process, reducing the need for costly rework and modifications later on. It also enables thorough system testing under various operating conditions and scenarios, ensuring its reliability and efficiency.
By utilizing virtual commissioning, engineers can simulate interactions between different components of the system, including robots, machines, and control systems. This enables them to verify the system’s behavior, evaluate its performance, and make necessary adjustments before the physical implementation. Additionally, virtual commissioning can help streamline the commissioning process, reducing the time and effort required to bring the automation system online.
Is Virtual commissioning for Discrete or Process automation?
Process automation can benefit from digital engineering as greatly as discrete automation
Virtual commissioning is a powerful tool that revolutionizes automation system deployment, but it’s natural to wonder whether it is more suitable for discrete or process automation. The truth is that digital engineering can be applied to both domains, offering significant benefits regardless of the industry.
In discrete automation, which encompasses industries like automotive, electronics, and consumer goods, virtual commissioning plays a crucial role. It allows engineers to simulate and validate the interactions between individual components within an assembly line or production system, ensuring seamless coordination, optimizing sequencing, and detecting potential collisions or bottlenecks. By creating a virtual model, discrete digital engineering enables engineers to verify functionality and identify design flaws before physical implementation.
Similarly, process automation, found in industries such as F&B, chemical, pharmaceutical, and energy, can greatly benefit from digital engineering. Process virtual commissioning focuses on simulating and optimizing continuous or batch processes, such as refining, mixing, and packaging operations. It enables engineers to validate control strategies, optimize parameters, and assess system performance under different operating conditions. Process virtual commissioning aids in detecting and rectifying process inefficiencies, ensuring smooth operation, and minimizing downtime.
Ultimately, the suitability of virtual commissioning depends on the specific requirements and characteristics of the automation system in question. Whether it is discrete or process automation, virtual commissioning provides an invaluable platform for comprehensive testing, optimization, and validation before physical implementation. By leveraging the power of simulation and digital twins, digital engineering ensures efficient, error-free, and reliable automation system deployment, regardless of the industry.
What is required for successful Virtual commissioning?
Expertise in Automation systems is required for successful Virtual Commissioning
To effectively provide virtual commissioning services, a system integrator must possess certain key capabilities and resources. Here are the essential requirements for a system integrator to excel in virtual commissioning:
Expertise in Automation Systems: A deep understanding of automation systems, including hardware, software, and control technologies, is vital. System integrators should have comprehensive knowledge of PLCs, HMIs, robotics, motion control, and other relevant components to develop accurate virtual models and validate system behavior.
Simulation and Modeling Skills: Proficiency in simulation and modeling tools is crucial for creating realistic digital twins of automation systems. System integrators should be adept at utilizing industry-standard software platforms to accurately represent the dynamics, behavior, and interactions of components in a virtual environment.
Control system programming: System integrators must possess strong programming skills to develop and optimize control strategies for digital engineering. They should be well-versed in programming languages like ladder logic, structured text, or function block diagrams to ensure seamless integration between the virtual and physical systems.
Domain-Specific Knowledge: In addition to automation expertise, system integrators should possess domain-specific knowledge in the industry they serve. Understanding the unique requirements, regulations, and challenges of industries such as automotive, pharmaceuticals, or energy enables them to tailor virtual commissioning solutions effectively.
Testing and Validation Capabilities: System integrators need to have robust testing and validation processes in place. This includes designing comprehensive test scenarios, conducting performance analysis, and detecting potential issues or conflicts within the virtual models. Thorough testing ensures that the virtual commissioning accurately reflects the behavior of the physical system.
Collaboration and Communication Skills: Effective communication and collaboration with customers, engineers, and stakeholders are essential for successful digital engineering. System integrators must be able to understand customer requirements, convey technical concepts, and work closely with multidisciplinary teams to ensure smooth implementation and project success.
Continuous Learning and Adaptability: The field of automation is constantly evolving, and system integrators must stay updated with the latest technologies, trends, and best practices in virtual commissioning. They should have a mindset of continuous learning, adaptability, and willingness to explore new tools and methodologies to deliver cutting-edge solutions.
Virtual commissioning by ATTS
Automation automobile factory with 3d rendering robot airbrush painting in car factory
With a wealth of experience in providing automation services in Vietnam, ATTS has established itself as a trusted partner to numerous customers, especially in the automotive industry. Over the years, they have successfully implemented automation solutions for various applications, ranging from assembly lines to quality control systems. ATTS‘ deep understanding of the automotive sector, combined with their technical proficiency, enables them to navigate the complexities of automotive automation with finesse.
Now, ATTS is taking their capabilities to new heights by venturing into the realm of virtual commissioning. Being the first Vietnamese company to offer this cutting-edge service to a prominent German car maker is a testament to their commitment to innovation and pushing boundaries. Digital engineering allows for meticulous testing and validation of automation systems before physical implementation, ensuring efficiency, reliability, and seamless integration.
Through virtual commissioning ATTS will create a digital twin of the automation system, simulating the interactions between robots, machines, and control systems. This advanced simulation will enable comprehensive testing, verification of designs, and optimization of control strategies. By identifying and rectifying potential errors and inefficiencies early on, ATTS will help the German car maker minimize risks, reduce rework costs, and accelerate the commissioning process.
ATTS‘ pioneering role in providing virtual commissioning for the German car maker exemplifies their dedication to staying at the forefront of technological advancements. By leveraging their expertise, technical prowess, and industry knowledge, ATTS aims to enhance the competitiveness and efficiency of the automotive manufacturing process. Their commitment to delivering exceptional results and driving innovation positions them as an invaluable partner for customers seeking to optimize their automation systems.
As ATTS embarks on this groundbreaking endeavor, they continue to embody their core values of professionalism, reliability, and customer-centricity. By staying true to their mission of delivering superior automation solutions, , ATTS is poised to make a significant impact on the automotive industry, setting new benchmarks and opening doors for other Vietnamese companies to follow suit.
ATTS once again proved itself a leading Vietnamese automation service provider, specializing in delivering innovative solutions to various industries, particularly automotive. With a strong track record of successful automation projects, ATTS combines their industry expertise with cutting-edge technologies to drive operational excellence for their customers. By being the first Vietnamese company to offer virtual commissioning services to a renowned German car maker, ATTS solidifies their position as a trailblazer in the automation industry. This collaboration between ATTS and the German car maker sets new industry standards for the Vietnam automation engineering market, emphasizing innovation and efficiency in automotive manufacturing. Through digital engineering, ATTS aspires to shape the future of car production and are poised to transform the automotive landscape, ushering in a new era of streamlined, error-free manufacturing processes.
Find more about ATTS services:
https://atts.com.vn/services.html
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